Study of the parameters and condition affecting the efficiency of Oil and Gas Separators

Abstract

Separation is one of the first important phases of oil and gas production, and it is arguably one the most critical. In this work, we assess the factors that impact the success of the separation process. There are several factors, such as temperature, pressure, flow rates, and the geometry or configuration of the actual separator itself. This work incorporates the use of a simulation tool (Aspen HYSYS) to represent actual field conditions to assess which different factors can improve and/or hinder the performance of the separator. The findings of the report will provide significant insights into what works during actual operations. The report will also review corrosion–both its external damage to equipment and less documented/assessed internal damages–as the corrosion impacts separations, maintenance and facility failures. The field cases demonstrate real risks of corrosion and apply corrosion protection solutions, including coatings or chemicals. Rather than merely a theoretical approach, this research integrated actual field data and field tools. The goals are straightforward, eliminate corrosion and extend the useful life of separators, thus improving their performance, and increasing safety during operations.